Published On 14 February, 2025
From Transport to Operation: Tailored Diesel Generator Design for Hong Kong Housing Authority
Top One Power recently contributed to a Hong Kong Housing Department project, providing customised solutions with a Cummins KTA38-G2A diesel generator for rooftop installation. To overcome logistical challenges, we designed the generator with a removable control panel box and front panel, ensuring seamless transport via crane.
When it comes to powering urban projects, flexibility and innovation are essential. Due to weight considerations, the diesel generator and the front control panel were transported separately. Our design ensured the generator met the unique demands of the Housing Department project. Key features of the solution:
- Easy Transportation: Removable control and front panels ensure smooth transport using a crane to the rooftop.
- User-Centric Design: After installation, the control panel will be adjusted to a user-friendly eye-level position, enabling easy operation for on-site teams.
Compliance with Hong Kong Government Standards: Rigorous Function Testing
In addition to innovative design, the Hong Kong Housing Department mandates rigorous “Strict Function Tests” to ensure generators meet uncompromising safety and performance standards, particularly in high-density urban environments. Top One Power conducted a series of specialised tests tailored to these demands, including:
- Alternator Isolation Test (Megger Test): This test verifies the insulation integrity of the generator’s alternator windings using a high-voltage Megger instrument. By measuring insulation resistance between windings and ground, this test ensures no current leakage or short circuits that could compromise safety.
- Emergency Stop Test: Upon triggering the emergency stop button, the unit immediately ceased operation, confirming fail-safe protection against hazards like overloading or mechanical failure.
- Remote Start Test: The generator’s remote activation capability, via automatic transfer switches (ATS) or control panels, was tested under simulated power outage conditions. Successful startup and stable performance underscored its readiness to provide backup power seamlessly, a non-negotiable requirement for high-rise residential complexes.
These tests not only meet regulatory benchmarks but also reinforce the generator’s reliability during emergencies, a cornerstone of our design philosophy.
Why Rigorous Testing Matters in Urban Environments
Hong Kong’s compact infrastructure demands solutions that prioritise safety without sacrificing performance. By integrating these tests into our workflow, we ensured the Cummins KTA38-G2A generator operates flawlessly under load, withstands environmental stressors, and aligns with the Housing Authority’s zero-tolerance approach to risk. This proactive testing regime underscores our commitment to delivering solutions that exceed expectations—both technically and operationally.
This project exemplifies how Top One Power navigates multifaceted challenges—from logistical hurdles to rigorous compliance demands—to deliver resilient power solutions. Whether in Hong Kong or globally, our commitment to providing innovative power solutions remains steadfast. Contact us to explore how we can power your next project!